Tower type ready-mixed mortar mixing plant
Category : Ready-mixed mortar production line
Release Date : 2025-03-29
View : 188times
The tower-type ready-mixed mortar mixing plant is a modular and intensive dry mixed mortar production equipment, which adopts a vertical tower-type layout and integrates raw material storage, metering, mixing, packaging and other processes in a three-dimensional space. Suitable for large-scale, efficient production of all kinds of dry mix mortar (such as masonry mortar, plastering mortar, tile glue, special mortar, etc.).
Reliable dust removal system
Dust removal system is an essential process configuration in the mortar production line. According to the different process requirements and characteristics of the dry powder mortar production configuration process, Huanang Heavy Industry has all kinds of dust collectors in the dust prone points to ensure that all powder can be carried out in a closed environment, reduce environmental pollution, and dust emission meets the national standards. Improved working conditions and improved the recycling rate of raw materials.
High performance hybrid system
Mixing system is a key part of dry mixed mortar production, but also the "heart" of the factory, Huanang Heavy dry mortar production pure configuration of international standard mixing mixer, mixing uniformity is suitable, mixing time is controllable, excellent repeatability/low maintenance rate can be configured with high-speed flying knife, according to the working condition to open the blade, to achieve mixing and dispersing fibers and pigments.
Accurate metering system
The precision and accuracy of the measurement | is very critical to the product. For particles and raw materials with poor fluidity, the measurement system with proprietary technology can achieve fast and accurate automatic measurement. The measurement system is mainly divided into two parts: raw material measurement and admixture measurement. Huangang Heavy Industry uses well-known metrological components to ensure the accuracy of our metrological systems.
The main control system issues production instructions according to the selected process formula, the system automatically extracts raw materials according to the ratio from the storage bin, and the raw materials enter the mixing bin and the single-axis mixer successively after counterweight, to achieve rapid mixing operation (3-5 minutes). After reaching the mixing accuracy requirements, the finished mortar is transported to the finished product warehouse and enters the automatic filling process. The newly designed automatic packaging machine carries out regular and quantitative filling operations according to the requirements, greatly improving the output efficiency. The packaged finished products are sent to the finished product area for stacking and waiting for delivery.
The mortar production line with an annual output of about 20,000 tons will generally use 3-6 raw material tanks, of which two large tanks are used for loading bulk cement and fly ash, and the remaining small tanks are used for loading light calcium, heavy calcium, sand, etc. Bulk cement and fly ash into the tank does not require lifting equipment, relying on the pump truck to drive. Bulk fly ash bin is generally a cylindrical support structure, the upper part of the dust removal equipment to prevent dust leakage, the lower part is equipped with an arch breaking device to prevent the powder from caking, so that the powder is discharged smoothly, and is equipped with a material level sensing equipment, you can know the use of materials in the bin at any time.
Strong R & D design team, mature design concept, according to the customer's product formula and investment plan, optimize the process flow, tailor-made, to provide customers with economic product solutions. From investment analysis, market refinement, equipment selection, after-sales installation, personnel training, maintenance, formula support one-stop thoughtful and meticulous service, global quality parts procurement makes your equipment stable operation. In the face of increasingly strict background, the company optimizes the process flow, the comprehensive treatment of dust removal and emission, so that the equipment can be, energy saving and operation. Service engineers, always keep an eye on your equipment. Ensure the stable and reliable operation of your equipment to effectively reduce equipment maintenance costs.
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