Category : Special mortar production line
Release Date : 2023-11-07
View : 810times
Fireproof mortar is made of inorganic thermal insulation materials such as light bulk weight, small thermal conductivity and non-combustible vitrified microbeads and expanded perlite as the main raw materials, and is processed and produced with cement, redispersible rubber powder and polymer additives according to a certain proportion of formula.
The product contains glass beads (fragile) and the proportion of the product is small. In order to prevent the segregation and crushing of glass beads in the mixing process, we adopt the production process of glass beads entering the mixer twice, and use the frequency conversion function, so that the mixer can change the speed according to the system setting, so that the speed can be adjusted automatically. Besides, we have a special volume measurement scale for glass beads. It can be measured more accurately.
1. Suitable for small-scale investment in special mortar;
2. Less investment, less land, low output;
3. Can be installed in standard industrial plant, simple and flexible.
The production line is composed of material storage system, conveying system, weighing batching system, mixing system, finished product storage system, packaging system, dust removal system and electronic control operating system. Based on the stable operation, accurate measurement and simple operation of the traditional dry powder mixing production line, the top batching method is adopted to reduce the material conveying travel, reduce the time required for batch production and increase the output. Materials are kept in a sealed environment throughout the production process to reduce dust. Then equipped with the pulse dust collector produced by our company, greatly improve the production environment, to ensure the health of the staff.
The production line has a wide range of compatibility and can be connected not only to traditional natural drying sand, but also to machine-made sand. The variety of packaging methods can be bagged, can also be ton package packaging, can also be bulk tanker. Configure according to the different needs of each customer.
Dust removal system: Intelligent ash cleaning energy saving
Container integrated (gravity + bag) dust collector, discharge < 20mg/Nm³, intelligent control pulse ash cleaning, clean production and avoid roller ash, bag condensation phenomenon.
Measurement system: Accurate and stable quality control
Excellence, the use of variable frequency feeding + intelligent electrical technology, casting measurement accuracy is good, to ensure production quality.
Mixing system: Energy saving, wear resistance and loss prevention
The mixer adopts advanced paddle type mixing, and adopts frequency conversion mixing mode, which can effectively reduce energy consumption by 25%, wear resistance and longer service life.
Packaging system: high automation efficiency, multi-purpose cost savings
With a complete set of automatic packaging and palletizing packaging production line design, large-scale special mortar production need not worry; Equipped with multiple types of packaging machines, it is a generalist of different mortar packaging.
Bulk systems: Prevent mortar segregation and save energy
The unique bulk system of HUangang Heavy Industry effectively prevents the segregation of finished mortar during loading, improves loading efficiency, reduces energy consumption, and ensures the site environment and meets requirements.
Demand customization: Depending on the need. Adapt to local conditions
Provide a full range of customized services, can be selected according to the actual needs of the project to fully clean chemical plant centralized system, special mortar production line non-standard demand customization, automatic palletizing system, etc., are tailored to local conditions, according to needs, so that the product more intimate.