"This Huan Gang equipment has been in use for several years and has hardly ever broken down. It's really reassuring to use it."
This statement was made by the factory manager of a gypsum mortar factory.
Six years ago, his factory was still using semi-automatic equipment - manual feeding, manual measurement, and manual packaging. Producing a batch of gypsum mortar required seven or eight people to work for a whole day, with low output and large quality fluctuations. Customers would come with complaints every three or four days.
What troubled him was segregation. During the transportation and storage of gypsum mortar, the light components float upwards while the heavy components sink downwards. The quality of the same batch of goods is completely different at the front and the back. When workers used it at the construction site, some dried too quickly and couldn't be smoothed in time, while some didn't set for a whole day. Customers returned the products, requested rework, and lost a lot of unjustified money in a year.
Later, he replaced it with the fully automatic gypsum mortar production line from Huan Gang. The entire line, from ingredient mixing, blending to packaging and stacking, operates automatically. The entire line only requires 1-2 people to operate, reducing labor costs by 60%. The PLC fully automatic control system is combined with high-precision sensors, and the error in each batch of mixing ratio is extremely small. The uniformity of mixing is ≥ 99.6%, and there is no longer any concern about segregation problems.
What surprised him even more was the flexibility of changing production - today it produces plastering gypsum, and tomorrow it can switch to making self-leveling mortar. The cleaning is quick and the switching is efficient, without delaying the delivery of orders. "The equipment is stable, the service is good, and the output is high," he summarized for Huan Gang with these nine words.
Several years have passed, and this gypsum mortar equipment is still operating stably, helping him save a lot of labor costs and rework losses. A good piece of equipment is not cheap when you buy it, but it is the one that lasts and is usable that truly saves money.